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Cummins

Machining Controls Engineer

Posted Yesterday
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In-Office
Lakewood, NY
Senior level
In-Office
Lakewood, NY
Senior level
Provides hands-on controls engineering support for machining and production equipment. Designs, programs, integrates, troubleshoots, upgrades, and commissions PLC-based automation systems involving HMIs, SCADA, networks, sensors, drives, robots, and safety systems. Leads controls projects, resolves complex equipment issues, improves uptime and process capability, and partners cross-functionally to support safe, reliable manufacturing operations.
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Job Summary:
We are looking for a talented Machining Controls Engineer - Senior to join our manufacturing team. This role will provide hands-on controls engineering support for machining and production equipment, with a strong focus on equipment reliability, uptime, safety, quality, and continuous improvement.
The ideal candidate brings strong expertise in PLC programming, HMI/SCADA integration, industrial networking, and controls hardware design, with hands-on experience integrating sensors, drives, robotics, safety systems, and machine controls. You will troubleshoot complex equipment issues, lead controls upgrades and new machine installations, interpret electrical schematics and control-panel designs, and manage projects from concept through commissioning. Success requires someone who is proactive, analytical, collaborative, and comfortable supporting production in a fast-paced manufacturing environment.
In this role, you will make an impact in the following ways:
  • Develop and optimize PLC-based machine control systems using Allen-Bradley/Rockwell, Siemens, or similar industrial automation platforms to improve equipment reliability and manufacturing performance.
  • Integrate HMI/SCADA systems, industrial networks, sensors, drives, robots, safety systems, and other controls hardware into manufacturing equipment while maintaining safety and quality requirements.
  • Diagnose complex electrical, controls, and equipment issues using structured troubleshooting and root-cause analysis to minimize downtime and restore production capability.
  • Lead equipment controls upgrades and new machine installations from initial concept and design through integration, commissioning, and production readiness.
  • Design and evaluate electrical controls solutions using electrical schematics, control panels, industrial networking, and applicable controls hardware to support reliable manufacturing operations.
  • Partner with manufacturing, maintenance, engineering, quality, and other cross-functional teams to resolve production challenges and implement sustainable technical solutions.
  • Improve equipment uptime, process capability, and operational performance by identifying opportunities for controls optimization, automation, and continuous improvement.
  • Manage controls engineering projects and priorities in a fast-paced production environment while maintaining strong communication, documentation, safety, and execution discipline.
Responsibilities
To be successful in this role you will need the following:
  • Strong hands-on expertise in PLC programming, including experience with Allen-Bradley/Rockwell, Siemens, or comparable industrial controls platforms, along with HMI/SCADA integration and industrial networking.
  • Demonstrated experience integrating and troubleshooting sensors, drives, robotics, machine controls, safety systems, and controls hardware within a manufacturing environment.
  • Strong troubleshooting and root-cause analysis capability with experience interpreting electrical schematics and control-panel designs and resolving complex production equipment issues.
  • Proven ability to lead equipment upgrades, automation initiatives, and new machine installations from concept through commissioning while driving equipment uptime and process optimization.
  • Ability to work effectively across engineering, manufacturing, maintenance, and other cross-functional teams while managing technical projects and competing production priorities.
Key Competencies:
  • Technical Problem Solving: Applies structured troubleshooting and root-cause analysis to diagnose complex equipment and controls issues and implement sustainable solutions.
  • Collaboration: Partners effectively across functions to integrate controls solutions, resolve production challenges, and support manufacturing objectives.
  • Initiative & Ownership: Proactively identifies equipment and process improvement opportunities and drives solutions through implementation and commissioning.
  • Project Execution: Effectively manages controls projects from concept through installation, integration, and production readiness.
  • Continuous Improvement: Uses data, technical expertise, and manufacturing insight to improve reliability, uptime, safety, and process performance.
 
Education, Licenses, Certifications:
  • Education requirements to be confirmed based on the approved job profile.
 
Experience:
  • Demonstrated hands-on controls engineering experience supporting manufacturing equipment and production operations.
Qualifications

This role requires a 2 year commitment.

3+ Years of Manufacturing controls experience designing, programming, troubleshooting, and commissioning industrial automation systems. Ideal candidates will have strong expertise in PLC programming (Allen-Bradley/Rockwell, Siemens, or similar platforms), HMI/SCADA integration, industrial networking, and controls hardware design. The individual should demonstrate hands-on experience integrating sensors, drives, robots, safety systems, and machine controls into manufacturing equipment while ensuring reliability, quality, and safety compliance.

Key traits include strong troubleshooting and root-cause analysis skills, the ability to lead equipment upgrades and new machine installations, proficiency with electrical schematics and control panels, and experience supporting production in a fast-paced manufacturing environment. Candidates should be proactive, data-driven, collaborative with cross-functional teams, and capable of managing projects from concept through commissioning while driving continuous improvement, uptime, and process optimization.

Preferred degrees: Elecrto-Mechanical Engineering, Electrical Engineering, Electrical Engineering Technology, Mechatronics, Automation, etc

About UsCummins is an equal opportunity employer. Our policy is to provide equal employment opportunities to all qualified persons without regard to race, sex, color, disability, national origin, age, religion, union affiliation, sexual orientation, veteran status, citizenship, gender identity, or other status protected by law.

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