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BAE Systems, Inc.

Weld/Fabrication Quality Engineer/Tech - Senior

Reposted An Hour Ago
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Hybrid
York, PA
88K-150K Annually
Senior level
Hybrid
York, PA
88K-150K Annually
Senior level
Provide floor-level quality support for main-line weld operations in a heavy manufacturing, defense environment. Lead root-cause investigations, manage nonconformances and MRB activities, maintain PFMEA and ISO 9001 compliance, execute layered process audits, support FAIs, and drive continuous improvement alongside manufacturing engineering to ensure fabrication quality and on-time delivery.
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Job Description
How does it feel to work on a team driven to make a big impact? Empowering.
The BAE Systems site in York, Pennsylvania is seeking a Weld/Fabrication Quality Engineer/Tech - Senior in support of Combat Mission Systems' Paladin Program. This is a 1st shift position. In this role, the Quality Engineer develops, modifies, applies, and maintains quality evaluation and control systems and protocols in a heavy manufacturing environment. The Quality Engineer is responsible for ensuring Fabrication requirements are met for current and future contract years.
  • Provide floor-level quality support for Main Line Weld operations, ensuring adherence to engineering requirements and approved processes
  • Lead and facilitate root cause and corrective action (RCCA) investigations using structured methodologies (8D, 5-Why, Fishbone, A3)
  • Review and interpret technical data packages (TDPs) including drawings, specifications, and work instructions to ensure compliance
  • Support nonconformance management process, including documentation, containment, and participation in MRB activities
  • Interface with government representatives (e.g., DCMA) and customers during audits, source inspections, and product acceptance activities
  • Drive and maintain Process Failure Mode and Effects Analysis (PFMEA) for Main Line Weld processes; identify high-risk failure modes and implement mitigation strategies
  • Ensure compliance with ISO 9001 quality management system requirements
  • Drive continuous improvement initiatives focused on reducing defects, improving first-pass yield, and supporting on-time delivery (OTD)
  • Execute Layered Process Audits (LPA) across Main Line Weld operations to verify adherence to standard work, control plans, and process requirements
  • Identify process gaps through LPA execution and drive timely corrective actions, ensuring sustained compliance and process discipline
  • Provide guidance on inspection methods and acceptance criteria
  • Support First Article Inspections (FAI) and validation of manufacturing processes
  • Collaborate with Manufacturing Engineering to resolve issues related to weld operations
  • Assist in development and refinement of standard work, inspection plans, and quality procedures

Required Education, Experience, & Skills
  • Typically requires a Bachelors degree in an Engineering or other technical discipline with three (3) years of related experience, or the overall equivalent;
  • Certified Weld Inspector (CWI) or similar certifications;
  • Requires a solid understanding of Quality Assurance / Quality Control fundamentals and principles;
  • Experience with Root Cause and Corrective Action (RCCA) tools - A3, 8D, 3L5W, Ishikawa
  • Experience with Process Failure Mode Effect Analysis (PFMEA)
  • Experience operating within ISO 9001 processes;
  • Strong background in problem solving techniques and analysis;
  • Proficiency in standard and industry-related software including Microsoft Word, Excel, PowerPoint and database applications;
  • Highly organized with effective written and verbal communication skills;
  • Project leadership skills and the ability to coordinate cross-functional teams

Preferred Education, Experience, & Skills
  • VT Level II;
  • ASQ Quality Certifications;
  • Experience working in a quality program in support of government contracts, preferably DoD;
  • Formal training in root cause analysis;
  • ORACLE MRP system knowledge;
  • TIPQA experience;
  • GD&T experience and familiarity with portable metrology technology;
  • Weld fabrication and machining experience with ability to interpret fabrication drawings.

Pay Information
Full-Time Salary Range: $88189 - $149922
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Platforms & Services
BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it's what we do at BAE Systems. Working here means using your passion and ingenuity where it counts - defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team-making a big impact on a global scale. At BAE Systems, you'll find a rewarding career that truly makes a difference.
The Platforms & Services (P&S) sector under BAE Systems, Inc does the big stuff: the armored combat vehicles, naval guns, missile launchers, and ship repair...just to name a few. Our employees take pride in the work they do and why they do it. They are on the front lines every day, building our products to protect the lives of those who serve. We may be biased, but we think P&S does some of the coolest work around, and we think you will too.

BAE Systems, Inc. Wayne, New Jersey, USA Office

With a focus on communications and electronic warfare products, our New Jersey employees are working on some neat projects in support of our nation’s heroes.

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